Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. View and Download Polaris RANGER RZR S service manual online. RANGER RZR S Offroad Vehicle pdf manual download. Also for: ranger. View and Download Polaris RZR owner’s manual online. RZR Offroad Offroad Vehicle Polaris Ranger RZR Owner’s Manual. ( pages).

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Apply Crankcase Sealant PN to the top half of the crankcase. Page 12 O’clock position. Swing the shock down out of the way.

Polaris RZR 800 Owner’s Manual

Before assembly, clean the bolts and bolt holes with Loctite Primer N commercially available to remove any debris. Page If you purchase from a private party: Check the brake light before each ride. F and remove lower A-arm from the vehicle. Never use the winch for lifting or transporting people.

Install the roller A onto the roller pin B on both sides. rz

Page Remove driven clutch offset spacers from the transmission input shaft if present. Remove the Torx screws retaining the rear portion of the floor and remove the lower floor from the vehicle. You may have to loosen the front gearcase different directions.


Polaris 2013 RANGER RZR S Service Manual

Do not service axle nuts that have a cotter pin installed. Remove the spare key and store it in a safe place.

If replacing the lifters, the camshaft should also be replaced. Have an assistant help guide the engine in and out of the vehicle while using an engine hoist to prevent personal injury or damage to vehicle components.

Reverse the procedure for installation. Page pooaris Measure the gap between the two rotor tips as shown below.

Owner’s Manuals | Polaris RANGER

Remove Remove Suspension Plate Remove 6. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Improper procedure could cause loss of control or rollover. Clutch seals should be inspected for damage if repeated leaking occurs. Lubricate and install the rebound valve stack.

Improper tire inflation or the use of non-standard size or type polariz tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Page RZR 4: To prevent damage to the valve seals, do not compress the valve spring more than necessary to install the keepers.

Page Install washers with bearing carrier. Remove starter from the engine. No device can polariz occupant protection in the event of a rollover.

Remove the vent line and lift the rear gearcase upward and on its side to remove it from the vehicle. Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum at all times.


Tighten bolts to ft-lbs Nm. Check each for excessive wear or damage. Check throttle pedal freeplay periodically in accordance with the Periodic Maintenance Chart.


Don’t have an account? Place transmission upright with the output shaft facing up. Standard Bore Maual Cylinder Warp: Front Gearcase Specifications Fill Plug: Differential – Lock 7. If there is air in the system you will see air bubbles forming through the radiator filler neck. Reinstall fuel tank cap once rocker panel is removed.

Remove brake line from caliper. Page Be sure to keep the shims together for reassembly. Press only on the outer race of the bearing during installation to prevent damaging the bearing. Axle Boot Clamp Tool: