2005 POLARIS SPORTSMAN 400 MANUAL PDF

View and Download Polaris Sportsman service manual online. Sportsman Offroad Vehicle pdf manual download. Also for: Sportsman Buy Clymer ATV Manual – Polaris Sportsman , & for only $ at Polaris Sportsman , Polaris Sportsman , Polaris. Polaris Sportsman ATV ServiceRepair Workshop Manual DOWNLOADINSTANT DOWNLOADOriginal Factory Polaris.

Author: Mezimi Vizuru
Country: Dominica
Language: English (Spanish)
Genre: Travel
Published (Last): 17 September 2014
Pages: 408
PDF File Size: 14.41 Mb
ePub File Size: 12.72 Mb
ISBN: 824-5-18825-326-6
Downloads: 50397
Price: Free* [*Free Regsitration Required]
Uploader: Sashakar

Mark drive belt direction of rotation so that it can be installed in the same direction. Measure piston pin O.

Owner’s Manuals | Polaris

Repeat steps to install bearing caps on outer yoke. Disassemble the roller clutch and thoroughly clean all parts. When riding in extremely dusty conditions re- placement will be required more often. Remove lower A-arm from ball joint. Install and torque both lower control arm bolts.

Polaris Sportsman 400 Service Manual

Install all spoftsman bolts finger tight. Force U-joint cross to one side and lift out of inner yoke. S Overheating of engine could occur if air is not fully purged from system.

Inspect surface of caliper piston for nicks, scratches, or damage and replace if necessary.

  HIROMI UEHARA SOLO PIANO WORKS PDF

Page 91 – projex inbox. Do not store or use a partial bottle of brake fluid. Release the ratchet pawl A and push the tensioner plunger B mxnual the way into the tensioner body. Camshaft Inspection – projex inbox. Front Gearcase Lubrication S Be sure vehicle is level before proceeding. Tabs face shaft 5. Awd Armature Plate Inspection – projex inbox. Using a digital multitester, measure the resistance between the cable terminal and janual insulated brush.

Piston Installation – projex inbox. Crankcase Assembly – projex inbox. Apply RTV silicone sealant to outside edge of inner cover-to-engine seal, to ensure a water tight fit between the seal and the cover on engine side.

Page 28 – projex inbox. Install main adapter Item 8 on puller. Rear Drive Shaft Removal – projex inbox. To change fluid, 200 selector box assembly, disassemble, clean, and assemble.

Polaris Sportsman Manual | eBay

To install housing, reverse removal procedure. Remove all carbon from valve with a soft wire wheel. Page 84 – projex inbox. Never substitute or mix oil brands. Inspect caliper piston bore for scratches, severe corrosion, or galling and replace if necessary.

U-joint Disassembly – projex inbox.

  MADAME DE STAEL CORINNE PDF

Wear eye protection when removing snap ring to prevent serious personal injury. Stretch chain tight on a flat surface and sportssman a 10 lb. Cylinder Head Exploded View – projex inbox.

Tire Pressure, Tire Inspection – poalris inbox. Page 13 – projex inbox. Remove cover and diaphragm from master cylinder and dispose of the fluid properly. Make sure all bearings are firmly seated in the crankcase. Measure pump end clearance using a feeler gauge and straight edge. Measure belt length with a tape measure around the outer circumference of the belt.

This manual contains the following sections Find the item you ordered. Carburetor Cleaning – projex inbox. Drive Belt Installation – projex inbox. Stator Plate Bolt Torque: Purge accumulated carbon from the system by momen- Clean Out Plug tarily revving the engine several times. Rear Wheel Nuts 20 Ft. Bent armature plates should be replaced.

Measure piston pin bore.