View and Download Polaris Magnum owner’s manual supplement online. Offroad Vehicle Polaris Sportsman HO International Owner’s Manual. Atv polaris sportsman / efi / x2 efi ( pages). Offroad Vehicle Polaris Magnum Owner’s Manual Supplement. Atv (5 pages). PN IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at.

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When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer.

Polaris Sportsman 500 HO Owner’s Manual

Remove the two screws on the lower front corners of the headlight pod. Lubrication Guide However, if these components are subjected to severe use, grease zerks have been provided for additional lubrication at the user’s discretion.

Clamp or pinch off the vent line approximately 2″ 5 cm from the oil tank, between the end of the oil tank vent fitting and the vent line’s pressure relief slit.

Find out where the designated riding areas are by con- tacting your Polaris dealer, a local riding club or local officials.

Ownsrs requesting warranty service you must present your copy of the Warranty Registration form to the dealer. Squeeze the ownere lever toward the handlebar to apply the front and rear brakes.

Always follow proper operating procedures as outlined in this manual. Polaris also recommends that you use only Pure Polaris parts. Set the tire pressure and safely support the ATV with the tires slightly off the ground. Shift the transmission into gear. Add the recommended demand drive fluid as needed to sports,an the level to the bottom of the fill hole threads.


Spark arrestor Idle speed Toe adjustment Headlight aim Perform these procedures more often for vehicles subjected to severe use. Spark Plugs Refer to the specifications section beginning on page for the recom- mended spark plug type and gap for your vehicle. Introduction The following signal words and symbols appear throughout this manual and on your vehicle.

Always make sure lights are adjusted properly for best visibility. SportsmanSportsman h.

Use a professional-type washing cloth, cleaning the upper body first and the lower parts last. There will be few combustion deposits. Turn the back of the headlight harness counter-clockwise sportsmqn pull the harness assembly away from the headlight assembly. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands.

Owner’s Manuals | Polaris Sportsman

Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. This is the real deal! Fuse Replacement Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement.

The tip should not be flaky and white. Remove the hose clamps from the filter and pull the filter out of the hoses.


See your dealer as outlined in the owner’s manual. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation. Become familiar with their meanings before reading the manual.

Replacement safety labels are provided by Polaris at no charge. Sit upright with both feet on the footrests and both hands on polarsi handlebars. This is an adult vehicle only.

When removing the battery, always disconnect the negative black cable first. A Polaris ATV is not a toy and can mqnual hazardous to operate. Driving Downhill When driving downhill, follow these precautions: Parking Brake Locking the Parking Brake 1. Use the K-turn to turn around. Troubleshooting Dry out the PVT.

1996 – 2004 Polaris 400 500 Sportsman ATV Online Service Manual

Copyright Polaris Sales Inc. See page for the part numbers of Polaris products. Place the transmission in PARK.

Follow the adjustment procedures exactly, or see your Polaris dealer for service. Skip to main content.

Polaris allows you to go anywhere!